1948 CJ2A |
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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You guys can check here that it runs silently Edited by Arsene Wenger - 07 Feb. 2019 at 2:09am |
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The Deeper the Foundations , The Stronger the Castle.
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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Wanted to highlight the difference in sound with and without the "exhaust" |
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The Deeper the Foundations , The Stronger the Castle.
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mbullism
Member Sponsor Member x 4 Joined: 29 May 2015 Location: MA Status: Offline Points: 4783 |
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Those who do not learn from history are doomed to repeat it... Welcome to 1930's Germany
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Ol' Unreliable
Member Joined: 25 Sep. 2016 Location: CO Springs CO Status: Offline Points: 4226 |
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Nice progress!
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There's a reason it's called Ol' Unreliable
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Gil
Member Joined: 29 July 2016 Location: N.B.Canada. Status: Offline Points: 975 |
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WOW ! Nice work on that engine and it sounds good.
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1946 cj2a 59108
1998 Jeep Cherokee 2 doors 2016 Jeep Cherokee TrailHawk |
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Flatfender Ben
Member Joined: 13 July 2014 Location: Nyssa OR Status: Offline Points: 2657 |
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That sounds great.
Awesome to hear it run after seeing all the work and obstacles that you overcame. Make sure you have the throttle linkage arms in the correct position on the back of the engine before you put the tub on. Keep the updates coming.
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1946 cj2a desert dog
1946 cj2a bulldog 1948 cj2a blue jeep 1953 cj3b yard dog 1955 willys wagon 1955 willys pickup 1956 willys pickup boomer 1960 fc 170 1968 jeepster commando 1990 Grand wagoneer |
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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Thank You all for your words of encouragement. After starting the engine we hit a road block - one of the seals had probably hardened and we got a leak in the engine So this is the cup bit that leaked. I don't know the name of this part. The seal had probably become hard because it was not used. There were no leaks from the engine before and this was one part that was not inspected and redone. The reason it may be a blessing in disguise is because we discovered rust So this had to be cleaned. The images below after removing the rust We also got the seals |
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The Deeper the Foundations , The Stronger the Castle.
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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We also noticed that the new engine oil we put had some gunk and impurities in it when we drained it. I guess when we ran the engine all of it circulated around and now has drained out. Seems like that may also be a fortuitous outcome for us.
Hopefully no more road blocks - paint the engine and then move on to the Transmission and transfer case
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The Deeper the Foundations , The Stronger the Castle.
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Bill M
Member Joined: 24 Dec. 2012 Location: Australia Status: Offline Points: 20 |
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Thank you for the link to your CJ2A Richie. Looks like it is in good hands. cheers Bill
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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Hey Bill !! Just like the MB is in good hands !!
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The Deeper the Foundations , The Stronger the Castle.
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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The Seals are in !!
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The Deeper the Foundations , The Stronger the Castle.
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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So we noticed rust where the cups sat along the length of the shaft where the cup sat and cleaned it up
i had it in my mind but forgot to take a clear image of what the cast number was and meant (had hoped to ask here in the forum) Also noticed these stamped marks beginning with J but unsure what they meant The rusted cup - we suspect that due to the crack in the engine head, water made it's way into the engine and sat here for a long time Post clean up - Hard time to get the seals in - hardly any place to manouver The bolts cleaned by hand and like new !! The Oil pan is back on and fingers crossed no leakages this time |
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The Deeper the Foundations , The Stronger the Castle.
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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Next thing to tackle was the Flywheel Some of the teeth showing their life - I thought we would have to find a new one but the mechanic had an ingenious solution Wrap the flywheel Light it on Fire to heat it after marking it Clean it quickly after removing it Fit it back Rotate the wheel 90 degrees and stop
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The Deeper the Foundations , The Stronger the Castle.
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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So what he explained to me was as follows : - During it's entire life roughly 5 teeth each on 2 sides 180 degrees apart had been used excessively due to the starter motor always engaging the same set of teeth whenever the Jeep was started.
So after fitting it he quickly rotated it 90 degrees whereby the starter motor will engage a completely different set of teeth on the flywheel. I also have a question How was the flywheel fitted in the factory - there must be hardly a few microns between the two "circles" Edited by Arsene Wenger - 19 Feb. 2019 at 10:42am |
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The Deeper the Foundations , The Stronger the Castle.
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nofender
Member Sponsor Member x 3 Joined: 10 May 2016 Location: Maryland Status: Offline Points: 2035 |
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Man I love this build. The ingenuity these mechanics display is awesome!
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46 CJ2a rockcrawler
46 CJ2a - 26819 46 Bantam T3c "4366" 47 Bantam T3C - 11800 68-ish CJ5 |
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ndnchf
Member Sponsor Member x 2 Joined: 22 Sep. 2017 Location: Virginia Status: Offline Points: 2177 |
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I agree! This really is a fun build to follow. It is easy for us to get caught up in the warm glow of fancy garages and state of the art tools and equipment. But this thread really shows that the skill and experience of the mechanic is by far the most important key to success.
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1948 CJ2A - It goes nowhere fast, but anywhere slow.
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Nothing Special
Member Joined: 02 Feb. 2018 Location: Roseville, MN Status: Offline Points: 843 |
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I think heating the ring gear to expand it and dropping it on to let it cool to a press fit was a typical way to install ring gears originally as well. I'd guess it was done off-line, with the assembled flywheel /ring gear being brought to the assembly line as a single part rather than dealing with hot parts needing to cool on an assembly line. An interesting related story. When my sons were in Boy Scouts we took a tour of a railroad museum. They had a "Big Boy", one of the largest steam locomotives ever made (making it one of the largest locomotives ever made, since the diesel-electrics are a lot smaller than their older brothers). The museum had a film about the making of the Big Boy. The drivers (the main drive wheels) were about 5 1/2 feet in diameter and had a steel "tire", a steel band that was separate from the wheel, so it could be replaced when it wore out. The "tire" was installed this same way, heating it up to slip it on and letting it cool. But they said that the "tire" was about 4 inches too small to fit over the wheel before it was heated up. They were expanding it that much to install it! (Anyone driving west on I-80 through Omaha can look up on the hill to the north side of the freeway, just after crossing the Missouri River and see a Big Boy on display in a park, along with one of the largest diesel-electric locomotives.)
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Arsene Wenger
Member Joined: 23 Jan. 2013 Location: Australia Status: Offline Points: 336 |
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Guys your positive feedback means a lot. My mechanic does not know English but i keep on translating word for word, all the feedback and guidance given.
We did some more work After the clean up Lucky to get a new bush. The previous one had been fitted with the tinning technique and was done for Since the flywheels had no timing marks, we used the M38 as an inspiration to come up with the timing marks of our own. We crated this shaped bit after i saw a photo on the internet , then we stuck a thin cardboard against it and then slowly tapped it against the engine to get the impression of the holes Drill the holes for the bolts Fitted with timing marks that will be made more prominent after proper paint. The small ridges should help us out Getting to the gearbox side
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The Deeper the Foundations , The Stronger the Castle.
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