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Drag link rebuild

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rocnroll View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote rocnroll Quote  Post ReplyReply Direct Link To This Post Posted: 29 Sep. 2016 at 2:47pm

Joe, after seeing some of your repair kits and repair assist gizmos on display for sale at the Spring g Reunion I'd say the answer to your question is YES !!

I think you are the one that could produce a quality replacement product..Thumbs Up



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Joe DeYoung Quote  Post ReplyReply Direct Link To This Post Posted: 29 Sep. 2016 at 3:28pm
Thanks for the kind words Roc. My shop is slowing down a bit at the moment so guess it's time to make a new gizmo. Big smile
Joe DeYoung
to many jeeps, parts, and accessories to list here, but apparently enough to keep me in trouble with my wife.





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Post Options Post Options   Thanks (0) Thanks(0)   Quote JeepSaffer Quote  Post ReplyReply Direct Link To This Post Posted: 29 Sep. 2016 at 3:42pm
As per the original start of this thread, and subsequent postings, the aftermarket end caps sold by Walcks for the later style drag link don't work either. I think there would be interest in good quality, accurate rebuild kits that fitted original drag links as they should, including the later style!
1948 CJ2A #204853 in South Africa
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mullen46cj2a Quote  Post ReplyReply Direct Link To This Post Posted: 29 Sep. 2016 at 3:52pm
Quote Joe
Hmmmm..... Should I be making a correct drag ling kit as well?


Edited by Joe DeYoung - 2 hours 25 minutes ago at 8:21am

Joe - I have some early 2A drag link cores if you need them.
Bruce Mullen   Harrisville, WV       

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bufordjeep Quote  Post ReplyReply Direct Link To This Post Posted: 30 Sep. 2016 at 4:11am
Joe, if you do the early ones, Sign me up for two....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JeepSaffer Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2017 at 2:44pm
Originally posted by rocketeer rocketeer wrote:

As mentioned, make sure they are assembled in the correct order.


Two points to note here:

  • According to the write up, 
"All ball seat springs and adjusting plugs are identical, only difference between front and rear ends being relative location of the springs..."

BUT the labelled diagramme itself references No. 2 as "Adjusting plug - large" and No. 9 as "Adjusting plug - small". So at the very least there is a size difference between the adjusting plugs.
  • There are 2 ball seats (No. 3) shown at the rear, but only 1 ball seat shown at the front. That would mean that the bell crank ball would be between a curved ball seat and the flat face of the front adjusting plug??? Surely either another ball seat (No. 3) is missing in the front OR the front plug has a curved face... which would be another pretty major difference between front and rear adjusting plugs! 
Does anyone know which it is? Does the front plug have a curved face or is a ball seat missing at the front of the diagramme?

Thanks,

Mike

1948 CJ2A #204853 in South Africa
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Bruce W View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bruce W Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2017 at 3:32pm
 The large adjusting plug, #2, has a concave face.   BW
It is NOT a Jeep Willys! It is a Willys jeep.

Happy Trails! Good-bye, Good Luck, and May the Good Lord Take a Likin' to You!

We Have Miles to Jeep, Before We Sleep.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote cjbilly Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2017 at 3:59pm
Originally posted by PaulEdm PaulEdm wrote:

I was going to make a tool to use to screw that in, since the slot is much bigger than the biggest screwdriver I could find. 
-Paul



I copied this from an earlier post on this site. Thanks for the idea.
We made our own tool using a junk socket. Get a 7/8" long piece of 3/4" x 1/8" bar, stuck in a 17mm six-point socket, weld and be done with it.
Good luck...




1984 CJ7
1946 CJ2A- Supersonic motor
1948 CJ2A- Ramsey DP-1 shifter,PTO,front Ramsey MX200-R winch, Newgren lift
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1955 CJ5- PTO/belt drive,farm weight
1954 CJ3B- trencher,front blade
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JeepSaffer Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2017 at 4:02pm
Thanks Bruce. So the assertion that "all ball seat springs and adjusting plugs are identical" is not only false, but pretty misleading too. Confused
1948 CJ2A #204853 in South Africa
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mike S Quote  Post ReplyReply Direct Link To This Post Posted: 19 May 2017 at 7:39am
When I got to this stage, I found that the installed drag link was incorrectly installed. I paid close attention to the location of the balls and plugs as indicated in factory manual and (especially) the part list.

I re-used all the original hard parts except the shields and seals. I made the seals from rubber washers and shaped the shields from sheet stock. I also found that a 20 gauge felt wad would work in place of the original felt pads. Had to clean the drag link tube like crazy to get them to fit together and re-assemble.

I re-assembled them in place on the Willys.


Edited by Mike S - 19 May 2017 at 7:41am
'47 CJ2A -- #114542
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Adrian Quote  Post ReplyReply Direct Link To This Post Posted: 19 May 2017 at 9:51am
Originally posted by montymech montymech wrote:

Someone commissions its manufacture, someone imports it, someone wholesales it and distributes it, someone retails it etc. Nowhere along the line does anybody think to open the packet and check that it  'does what it says on the box'. The poor sodding end user is the quality controller. Yes we will 'change it for you', yes 'we will refund your money', yes 'you'll have to suffer all the inconvenience and pay return shipping.'  In the UK I have found just one marque specialist that refuses to stock reproduction components until the producers get the specification right. (Triumph TR parts). Most of the others continue to peddle rubbish that is unfit for purpose.
You hit the nail on the head there montymech. There is so much junk out there, I have just waited 12 months for a quality fuel gauge and sender to finally arrive as what I was originally supplied was total junk. As for condensers, 99% are not even worth the time to fit and that only takes minutes
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Post Options Post Options   Thanks (0) Thanks(0)   Quote wadoyado Quote  Post ReplyReply Direct Link To This Post Posted: 19 May 2017 at 10:37am
Originally posted by Mike S Mike S wrote:

I also found that a 20 gauge felt wad would work in place of the original felt pads.

I re-assembled them in place on the Willys.

        What felt pads you talking about? Did mine a few weeks ago used all original parts(except for seals) One thing I found is drag link rod ends are not the same, end to opening are not the same distance. To keep things same as the diagram, One end goes on drag link one on steering sector shaft. At least on my late great 48. I'm almost sure the problem with new parts is metric vs SAE. I'm still a little uneasy about the new wheel cylinders I installed metric mating up to 3/16ths line.
"It's unbelievable how much you don't know about the jeep you've been driving all your life" (Mickey Mantle paraphrase)
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Post Options Post Options   Thanks (1) Thanks(1)   Quote Bruce W Quote  Post ReplyReply Direct Link To This Post Posted: 19 May 2017 at 5:55pm
One end is longer because that is the end where the spring goes "outboard" of the ball. The springs are arranged, one outboard and one inboard. This is so that in the event of an impact with a wheel, such as hitting a rock in the road, one of the springs will absorb the shock. With an impact on the right wheel, the force will pull on the drag link, on the left wheel, the force will push on the link. Either way, the springs take the shock. If both springs were inboard, there would be no cushion for a pulling force, and vice-versa.   BW
It is NOT a Jeep Willys! It is a Willys jeep.

Happy Trails! Good-bye, Good Luck, and May the Good Lord Take a Likin' to You!

We Have Miles to Jeep, Before We Sleep.
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